Connecting Machines, Processes & Data Into One Intelligent System
Neo Technologies provides complete automation system integration services — from field instrumentation, electrical control panels, PLCs, DCS, motion and robotics to SCADA, MES, IIoT, databases and enterprise-level manufacturing systems.
One Engineering Partner Across the Complete Automation Stack
Industrial automation becomes valuable when controllers, machines, instruments, drives, software and production information work together as one coordinated system.
Neo Technologies integrates technologies across field, control, supervisory, manufacturing operations and enterprise layers to create reliable automation systems for new plants, production lines, machines and modernization projects.
- Automation consulting
- System architecture
- PLC programming
- DCS engineering
- SCADA development
- HMI development
- Instrumentation
- Control panels
- VFD & servo systems
- Robotics
- Machine vision
- Safety automation
- MES integration
- IIoT connectivity
- Database integration
- ERP connectivity
From Sensors to Enterprise Systems
Integration across the complete manufacturing information and control hierarchy.
Complete System Integration Capabilities
Engineering services for individual automation packages through complete turnkey control-system integration.
PLC / PAC Integration
PLC architecture, I/O configuration, programming, sequencing, interlocks, diagnostics and communications.
SCADA Integration
Plant monitoring, graphics, alarms, trends, historian, reports and supervisory control.
HMI Development
Operator screens, recipes, diagnostics, manual controls, machine status and maintenance interfaces.
DCS Engineering
Process control, PID loops, sequences, graphics, alarms and plant-wide control integration.
VFD Integration
Motor speed control, drive communication, energy optimization and process coordination.
Servo & Motion
Positioning, indexing, synchronization, electronic gearing and coordinated motion.
Instrumentation
Pressure, flow, temperature, level, analytical and process instrumentation integration.
Control Panels
PLC, MCC, VFD, servo, instrumentation and machine control panel engineering.
Robotics
Robot cells for handling, assembly, machine tending, welding, packaging and palletizing.
Machine Vision
Inspection, measurement, OCR, barcode, presence detection and robot guidance.
IIoT & Edge
Machine connectivity, edge computing, MQTT, OPC UA and remote monitoring.
MES Integration
Production execution, traceability, OEE, quality, work orders and manufacturing data.
Automation Integration Across Industry
Solutions for discrete manufacturing, process industries, utilities and infrastructure.
Automotive
Assembly • Conveyors • Robotics • Testing
Electronics
SMT • PCB • Assembly • Testing • Traceability
Pharmaceutical
Process • Utilities • Packaging • Data
Chemical
Batch • Reactor • Dosing • Process Control
Food & Beverage
Processing • Filling • Packaging • CIP
Water & Wastewater
WTP • STP • ETP • Pumping • SCADA
Oil & Gas
Process • Utilities • Remote Monitoring
Power & Energy
Generation • Solar • Utilities • Monitoring
Textile
Machine • Process • Utilities • Drives
Cement
Material Handling • Process • Drives
Metals & Steel
Processing • Furnaces • Material Handling
Warehouse & Logistics
Conveyors • Sorting • ASRS • Tracking
Packaging
Filling • Labeling • Cartoning • Palletizing
Mining & Minerals
Crushing • Conveying • Processing
OEM Machine Builders
PLC • HMI • Servo • Robotics
Infrastructure
Utilities • Pumping • Monitoring • SCADA
Industrial Applications We Integrate
PID Control
Temperature, pressure, flow, level and other closed-loop process control.
Batch Control
Recipe-driven sequences, dosing, mixing and production batch management.
Instrumentation
Transmitters, analytical instruments, control valves and field-device integration.
SCADA
Centralized monitoring, alarms, trends, historian and production reporting.
Utility Automation
Boilers, compressors, chillers, pumps, water and energy systems.
Tank Farms
Level monitoring, transfer, valve sequencing and inventory information.
Energy Management
Electrical and utility consumption monitoring with plant-level analytics.
Remote Assets
Telemetry and SCADA integration for distributed equipment and infrastructure.
Smart Manufacturing for Electronics
Automation and digital integration for PCB assembly, electronics manufacturing services, control electronics, electrical products and electronic equipment manufacturers.
SMT Line Integration
Connectivity across printers, SPI, pick-and-place, reflow, AOI and related production equipment.
PCB Traceability
Track PCB identity, process history, components, inspection and test information.
Barcode & QR
Product identification, routing, material verification and production tracking.
AOI Integration
Automated optical inspection information connected with manufacturing and quality systems.
SPI Integration
Solder paste inspection data acquisition and production-quality monitoring.
ICT Integration
In-circuit test results linked with product serial number and manufacturing genealogy.
Functional Testing
Automated test stations, pass/fail results, measurements and test reports.
Box-Build Assembly
Guided assembly, verification, testing and final product traceability.
Machine Connectivity
Collect production data from machines using industrial communication interfaces.
MES Connectivity
Work orders, routing, WIP, quality, production and genealogy integration.
Material Tracking
Component, reel, lot and production-material tracking through manufacturing.
OEE & Analytics
Production status, cycle time, downtime, yield and equipment-performance dashboards.
End-to-End Electronics Factory Integration
Integrated Robotic Automation
Robots become part of the complete manufacturing system rather than isolated machines.
Pick & Place
High-speed product and component handling.
Machine Tending
Automated loading and unloading of production machines.
Assembly
Automated component placement and assembly operations.
Palletizing
Case, bag and product palletizing applications.
Welding
Robot integration with welding equipment and fixtures.
Vision Guidance
Camera-guided robot positioning and part identification.
Safety Integration
Safety PLC, scanners, light curtains and interlocks.
Line Integration
PLC, conveyor, robot and production-system coordination.
Machine Vision & Automated Inspection
Vision systems can combine inspection, identification and measurement directly with machine control and manufacturing traceability.
- Presence inspection
- Orientation checking
- Dimensional inspection
- Surface inspection
- Defect detection
- Colour inspection
- OCR / OCV
- Barcode reading
- QR code reading
- Robot guidance
- Assembly verification
- Traceability
Multi-Vendor Industrial Network Integration
Connect controllers, machines, drives, instruments, robots and software platforms using standard industrial communication technologies.
Connect the Shop Floor With Manufacturing IT
Turn production equipment into useful operational information by connecting control systems with MES, databases, analytics and enterprise applications.
- PLC to database
- SCADA historian
- MES integration
- ERP interfaces
- OPC UA
- MQTT
- Edge gateways
- Production dashboards
- OEE
- Downtime analytics
- Energy monitoring
- Quality data
- Traceability
- Production reporting
Legacy Automation Retrofit & Migration
Modernize aging control systems while preserving valuable machines, processes and production assets.
PLC Migration
Replace obsolete PLC platforms with current control architectures.
HMI Migration
Upgrade legacy operator panels and visualization systems.
SCADA Upgrade
Modernize supervisory systems, servers, communications and reporting.
Drive Retrofit
Upgrade obsolete AC drives, servo systems and motor-control equipment.
Network Migration
Move legacy networks toward modern industrial Ethernet architectures.
Panel Retrofit
Modernize PLC, relay, drive and control panels.
Machine Connectivity
Connect older equipment to SCADA, MES or IIoT platforms.
Documentation Recovery
Rebuild I/O lists, electrical documentation and control-system information.
Representative Automation Projects
Examples of the types of automation systems and integration projects our engineering capabilities address.
Plant PLC & SCADA Integration
PLC, instrumentation, process sequences, alarms, trends and centralized plant monitoring.
Solar Plant Monitoring
Data acquisition, equipment communication, SCADA dashboards, alarms and plant performance monitoring.
Water & Effluent Monitoring
Online process measurement, PLC control, remote communication and centralized monitoring.
Pick-to-Light Systems
Operator guidance, sequence control, part verification and manufacturing integration.
Robotic Manufacturing Cells
PLC, robot, safety, conveyors, sensors and production-line integration.
Production Traceability
Barcode, process data, inspection, test results and product genealogy.
Machine Automation
PLC, HMI, servo, VFD, safety and machine communication systems.
Energy Monitoring
Meter connectivity, data acquisition, dashboards and energy analytics.
Control Panel Engineering
PLC, MCC, VFD, servo and instrumentation control panels.
Complete Project Engineering
Site Study
Process, machine and existing-system assessment.
URS / FDS
User and functional requirement development.
Control Philosophy
Operating philosophy, sequences and interlocks.
I/O Engineering
Signal lists, ranges, types and mapping.
Electrical Design
Control schematics, panel drawings and BOM.
Software Engineering
PLC, HMI, SCADA and control algorithms.
Network Engineering
Industrial network architecture and addressing.
Cybersecurity Planning
Segmentation, access and secure architecture considerations.
FAT
Factory acceptance testing before deployment.
SAT
Site acceptance and integrated-system testing.
Commissioning
Installation support, startup and optimization.
Training
Operator, maintenance and engineering training.
Automation Project Lifecycle
Study
Understand plant and process.
Requirements
Define scope and functionality.
Design
Architecture and engineering.
Development
Software and panels.
Integration
Connect all subsystems.
FAT
Factory testing.
SAT
Site validation.
Support
Lifecycle service.
Engineering Documentation
| Engineering Area | Typical Deliverables |
|---|---|
| System Engineering | URS, FDS, control philosophy, architecture diagrams |
| Instrumentation | I/O list, instrument list, signal ranges, loop information |
| Electrical | SLD, control schematics, panel GA, terminal drawings, BOM |
| PLC | PLC program, tag database, source backup and comments |
| HMI / SCADA | Graphics, alarms, trends, recipes, reports and backups |
| Networks | Network architecture, device list and addressing plan |
| Testing | FAT protocol, SAT protocol and test records |
| Commissioning | As-built documentation, software backups and parameter files |
| Operations | Operating manuals, maintenance information and training material |
Technology-Neutral Integration Focused on the Application
Multi-Discipline
Control, electrical, instrumentation, software and industrial communication knowledge.
Multi-Vendor
Architecture designed around the application's technical and operational requirements.
Plant to Enterprise
Integration from field equipment through manufacturing information systems.
Lifecycle Approach
Engineering support from concept and design through commissioning and modernization.
One Automation Partner. From Field Devices to Factory Intelligence.
Whether you need a PLC upgrade, new production line, SCADA system, robotic cell, electronics manufacturing traceability, process automation, MES connectivity or a complete turnkey automation system, Neo Technologies can develop the integration architecture around your application.
Discuss Your Automation Project →Automation System Integration FAQs
What is an automation system integrator?
An automation system integrator connects controllers, machines, instruments, drives, software and information systems so they operate together as a coordinated industrial automation solution.
Can Neo Technologies integrate PLC, SCADA and HMI systems?
Yes. Projects can include PLC architecture and programming, HMI development, SCADA monitoring, alarms, trends, historian functions, reporting and industrial communications.
Do you provide process automation integration?
Process automation can include instrumentation, PLC or DCS, PID loops, batch sequences, valves, drives, SCADA, historian and plant information systems.
Can you integrate equipment from different manufacturers?
Multi-vendor equipment can often be integrated using industrial protocols such as PROFINET, PROFIBUS, EtherNet/IP, Modbus, OPC UA, CAN and other supported interfaces.
Do you provide automation for electronics manufacturers?
Yes. Electronics manufacturing solutions can include SMT machine connectivity, PCB traceability, barcode systems, AOI, SPI, ICT, functional testing, assembly tracking, MES connectivity and production analytics.
Can old machines be connected to modern systems?
Legacy machines can be evaluated for PLC retrofit, gateway connectivity, data acquisition, SCADA, MES and IIoT integration.
Do you provide robotic system integration?
Robotic applications can include pick-and-place, machine tending, assembly, palletizing, welding, vision guidance and complete robot-cell integration.
Can automation systems connect with MES and ERP?
Manufacturing data can be exchanged between automation, MES, databases and enterprise systems using an appropriate IT/OT integration architecture.
Do you provide FAT and commissioning?
Projects can include factory acceptance testing, site acceptance testing, startup, commissioning, optimization, documentation and training.
Can you develop a complete turnkey automation system?
Depending on project scope, engineering can cover system architecture, PLC, HMI, SCADA, instrumentation, drives, control panels, industrial networking, robotics, data integration, testing and commissioning.